Custom hats • Personalized shaping • Hand-burned designs • Metal working coming soon
ABOUT US
Our Hat Journey

Welcome to TR Expeditions!
We understand that every hat tells a story and no two hats are the same. Our passion for hats drives us to curate a collection that showcases the finest craftsmanship and style. From timeless classics, western cowboy hats, rancher styles to modern trends, each hat in our store is a testament to quality. We have an exceptional range of custom hats that define individuality combined with experience to bring your vision and story to life.
We can't wait to see what you choose!
SIGNATURE HAT COLLECTION
Discover Your Signature Hat
Immerse yourself in the artistry of our hat collection. Each piece narrates a tale of creativity.
Browse through our current collection of hand-burned hats that are ready to find their new home.
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Ready to create your own one-of-a-kind signature?
Click below to get started with our custom hat bar.
HAT FAQ
Common Queries
Browse through our frequently asked questions to uncover details about our hats, services, and more. If you require further assistance, our team is here to help you.
What materials are used in your hats?
Our hats vary in materials. Each product will have a description with details. Materials range from cotton to denim to fauxe suede, felt, wool, palm leaf, and straw.
Do you offer personalized hat fittings?
We offer sizing in specific hats. Other hats that do not have a specific size can be adjusted for you to ensure a great fit!
Which hat styles do you specialize in?
We specialize in custom hand-burned designs, hat shaping, branding iron burns, torch burns, sewn in details, embroidery, and accessories such as patches, charms, pins, and decorative items. Our most popular styles are cowboy hats, rancher hats, dad hats, and trucker hats.
Do you have a location I can visit?
We have a mobile store-front and offer event bookings and pop-up events. Please visit our Events Page to learn more or reach out to us at contact@trexpeditions.com
How does the hat bar work?
Virtual
We offer virtual hat bar sessions where you can choose your hat and accessories or give us your idea so we can start creating. If there is something specific you would like hand-burned or branded, this is the time where an idea can begin to come to life and our team will begin working on it.
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In-Person
We also offer in-person pop-up shops for stores, boutiques, restaurants, and venues etc.
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Hat bars for events can be "cash bars" where guests pay for any/all items they choose, or an "open bar" where the host pays for specific items guests can choose from.
We can also create a custom style catered to the event (eg. bachelorette, corporate, birthday)
A group discount will be applied for clients who choose an open bar.
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We also offer professional hat shaping for our felts, wools, straw and palm leaf hats.
Explore What You Can Create
Custom Hat Bar
Pricing for hats is base price- customizations are add-ons.
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Please see our hat accessories to add to your hat. You can book a session to speak with our team about the design of your hat, or the team will send you an email once we receive an order to make sure you get exactly what you're wanting.
If additional materials are added, we will send a separate invoice.


















































